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Definition:

CCD camera based system for on-line diagnostics and monitoring of thermal spray processes.

Based on a fast-shutter CCD camera, digital image processing and spectrally resolving optics (patented), SprayWatch gives on-line information of the spray in a way that no other system is able to give. The system is able to measure real physical parameters of the spray such as particle temperature, velocity, flux and distribution, spray width, angle, position and intensity.



Measured parameters:

Measured parameter Range* Resolution*
Particle temperature 1000-4000°C 1 °C
Particle velocity 1-2000 m/s 0.1 - 5 m/s
Relative flux - -
Spray position -12- +12 mm 0.01 mm
Spray width 1-28 mm 0.01 mm
Spray angle +10°- -10° 0.25°
Spray divergence 0-+15°- mm 0.25°

Measurement volume (WxHxD):

adjustable from 18x14x5 mm to 36x28x30 mm

System components:

Camera unit:

dimensions: 100x100x260 mm
weight: 3 kg
air-cooled
protected against dust

PC unit:

Pentium 4 computer in industrial housing
protected against dust
Windows 2000 operating system

 
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